Replacement Sofa Cushion Foam: Which Foam and How Thick?

When sofa cushions go flat, the cover is usually fine and it's the foam that has given up. Replacing the foam costs far less than a new sofa, and it's a job most people can do at home.

Seats and backs need different foam

  • Seat cushions: blue high density foam, 33 kg/m³. It's firm and holds up to being sat on every day.
  • Back cushions: white foam, 28 kg/m³. Softer, for leaning against.
  • A softer top layer: some people add a thin memory foam layer (60 kg/m³) on top of a firm seat.

How thick?

Match the depth of the cover. Most sofa seat cushions are between 3 and 6 inches deep; dining and kitchen chair pads are usually 1 to 2 inches. Our blue firm upholstery foam sheet comes from 1 to 6 inches thick.

How to measure

  1. Unzip the cover and measure the cover, not the old foam, which will have shrunk.
  2. Measure length, width and depth at the seams.
  3. Many upholsterers cut the foam about 1 cm larger than the cover each way so the cushion looks full.

More detail in foam cut to size: how to measure and which foam to choose.

Getting new foam into the cover

Wrap the foam in thin plastic, such as a bin bag, so it slides in, then pull the plastic out once the foam is in place. Some people wrap the foam in polyester wadding first for a rounder, fuller look.

Custom shapes

We cut single pieces up to 80 x 46 inches, including circles, rounded corners and bevelled edges. Send us your measurements for anything not listed.

Delivery

UK delivery is £5.99, free on orders over £50. Everything is made in our Manchester unit and sent flat at full thickness, never vacuum packed or rolled.